Henderson warehouse floor mid coating removal, half stripped to bare concrete

Grinding • Henderson • 5,000 sq ft

5,000 Sq Ft Coating Removal — Henderson Warehouse

Failing industrial epoxy across an operating distribution warehouse, removed in phases at night so the tenant kept shipping every day.

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Service: Grinding
Size: 5,000 sq ft
Area: Henderson
Scope: Prep only — no coatings sold

The problem

A 5,000 square foot section of warehouse floor had a delaminating epoxy coating, decades of line striping, and forklift wear that had worn through to bare slab in the traffic lanes. The new coating manufacturer required removal to bare concrete at a CSP 4 profile, and the tenant could not shut down — racking stayed in place and shipping ran every weekday morning.

Scope of work

Mechanical removal of failed epoxy and line striping across 5,000 sq ft
Removal of patched trench repairs and old adhesive at the former office footprint
Profiling the full area to CSP 4 per the coating manufacturer's data sheet
Detail grinding around racking legs, columns, dock doors, and floor drains
Four-phase night schedule with each phase handed back walkable by 6:00 AM
Profile verification against comparison chips at each phase boundary

Equipment used

Ride-on grinder with multi-head planetary array for open field work
Dual 30" walk-behind grinders for perimeter passes and phase edges
PCD and aggressive metal-bond segments for coating removal
Trailer-mounted HEPA extraction with tandem pre-separators
Scarifier for the heavy patch and trench areas

The result

All four phases delivered on schedule with no lost shipping days. Profile came in consistent at CSP 4 across every phase boundary, and the coating contractor mobilized the following week with no rework or re-prep.